Fabrico personalizado de ímanes de neodímio
Osenc Magnets provides custom neodymium magnet manufacturing solutions for industrial applications including EV motors, robotics, automation systems, renewable energy equipment, medical devices, sensors, magnetic separators, and precision magnetic assemblies.
We manufacture custom sintered NdFeB magnets based on engineering drawings, CAD files, magnetic performance requirements, and application-specific operating conditions.
Custom NdFeB Magnet Manufacturing Solutions
Engineering-Focused Magnet Production
Osenc Magnets supports OEM and custom magnet manufacturing projects with complete production capabilities including:
- Material Selection
- Magnet Design Optimization
- Precision Machining
- Surface Coating
- Magnetização
- Controlo de Qualidade
Custom Manufacturing Support
- Desenvolvimento de protótipos
- Small & Large Batch Production
- Processamento com tolerâncias rigorosas
- Magnetização multipolar
- Application Engineering Assistance
Custom Manufacturing Workflow
Complete Production Process
Technical Consultation → Drawing Review → Material Selection → Prototype Development → Machining → Coating → Magnetization → Inspection → Production
Each manufacturing stage is optimized to achieve stable magnetic performance, dimensional accuracy, and application compatibility.
Formas personalizadas de ímanes
Precision Geometry Manufacturing
Osenc Magnets manufactures custom neodymium magnet shapes for industrial and engineering applications.
Standard & Custom Shapes
- Ímanes em disco
- Ímanes em anel
- Ímanes em bloco
- Ímanes em arco
- Ímanes em segmentos
- Ímanes tubulares
- Ímanes cónicos
- Ímanes embutidos
- Irregular Geometries
Geometry Support
- Complex Profiles
- Thin-Wall Structures
- Tight Radius Features
- Custom Hole Patterns
- Specialized Assembly Features
Typical Applications
- EV Motors
- Robotics
- Sensores
- Dispositivos médicos
- Automation Equipment
Tipos de ímanes personalizados
NdFeB Material Selection
Osenc Magnets provides multiple neodymium magnet grades based on magnetic strength, coercivity, and operating temperature requirements.
Classes normais
- N35
- N38
- N42
- N48
- N52
- N54
Tipos para altas temperaturas
| Grade Type | Maximum Operating Temperature |
|---|---|
| M | 100°C |
| H | 120°C |
| SH | 150°C |
| UH | 180°C |
| EH | 200°C |
Engineering Selection Factors
- Magnetic Flux Requirements
- Temperatura de funcionamento
- Demagnetization Resistance
- Motor Efficiency
- Environmental Conditions
Soluções personalizadas de magnetização
Application-Specific Pole Orientation
Magnetization direction significantly affects magnetic field distribution and system performance.
Available Magnetization Types
- Magnetização axial
- Magnetização diametral
- Magnetização radial
- Magnetização multipolar
Common Applications
- Brushless Motors
- EV Motors
- Sensores
- Encoders
- Magnetic Couplings
- Automation Systems
Pole Configuration Example
N−S−N−S
Apoio técnico
Osenc Magnets assists with:
- Pole Orientation Selection
- Magnetic Circuit Optimization
- Flux Distribution Analysis
- Motor Design Support
Precision CNC Machining
Tight Tolerance Magnet Processing
Osenc Magnets provides CNC machining services for custom NdFeB magnets with demanding dimensional and assembly requirements.
Machining Capabilities
- CNC Grinding
- Corte por eletroerosão a fio
- Hole Drilling
- Surface Grinding
- Slicing
- Profile Machining
Typical Tolerance Capability
Tolerance capability depends on:
- Geometry Complexity
- Material Grade
- Part Size
- Machining Process
Machined Features
- Countersunk Holes
- Thin-Wall Structures
- Precision Flatness
- Multi-Surface Accuracy
Custom Magnet Coating Options
Corrosion Protection Solutions
NdFeB magnets require protective coatings to improve environmental durability and corrosion resistance.
Available Coatings
| Revestimento | Corrosion Resistance | Typical Applications |
|---|---|---|
| NiCuNi | Medium | General Industrial |
| Epoxi | High | Outdoor & Humid Environments |
| Zinco | Medium | Commercial Applications |
| Ouro | Medium | Dispositivos médicos |
| PTFE | High | Chemical Environments |
Coating Benefits
- Corrosion Resistance
- Surface Protection
- Environmental Stability
- Extended Product Life
Desenvolvimento de protótipos
Engineering Validation Support
Osenc Magnets supports prototype manufacturing for product development and magnetic system validation.
Prototype Services
- CAD-Based Manufacturing
- Small Batch Production
- Flux Testing
- Design Verification
- Material Evaluation
Prototype Benefits
- Faster Product Development
- Reduced Engineering Risk
- Performance Validation
- Assembly Compatibility Testing
Typical Industries
- EV Motors
- Robotics
- Equipamento médico
- Automation Systems
- Eletrónica de consumo
Magnetic Design & Engineering Support
Application Engineering Assistance
Osenc Magnets supports customers with engineering-focused magnetic design assistance.
Engineering Services
- Magnet Material Selection
- Magnetic Circuit Optimization
- Pull Force Analysis
- Flux Density Evaluation
- Motor Magnet Design
- Sensor Magnet Design
Magnetic Flux Density Formula
B=Φ/A
Design Considerations
- Air Gap
- Pole Orientation
- Magnet Geometry
- Temperatura de funcionamento
- Assembly Constraints
OEM & ODM Manufacturing
Industrial Production Support
Osenc Magnets provides OEM and ODM manufacturing solutions for industrial customers worldwide.
OEM Manufacturing Services
- Private Label Manufacturing
- Custom Packaging
- Batch Production
- Application-Specific Manufacturing
- Long-Term Production Support
Supported Industries
- Automotive
- Energias renováveis
- Automação Industrial
- Equipamento médico
- Eletrónica
- Robotics
Quality Control & Inspection
Precision Inspection Workflow
Quality control procedures are integrated throughout production and final inspection stages.
Capacidades de inspeção
- Magnetic Property Testing
- Flux Density Measurement
- Ensaio de resistência à tração
- Inspeção dimensional
- Salt Spray Testing
- Magnetization Verification
Quality Objectives
- Stable Magnetic Performance
- Tight Dimensional Accuracy
- Corrosion Resistance
- Batch Consistency
Perguntas frequentes
Yes. Osenc Magnets supports custom shapes, grades, coatings, magnetization directions, and tolerances.
Engineering drawings and CAD files are commonly used for custom production projects.
N52 and N54 are among the strongest commercially available sintered NdFeB grades.
Available coatings include NiCuNi, Epoxy, Zinc, Gold, and PTFE coatings.
Applications include EV motors, robotics, automation systems, medical devices, renewable energy, and magnetic separators.
Yes. Osenc Magnets supports prototype manufacturing and engineering validation projects.
Custom Magnet Manufacturing for Your Applications
Request engineering consultation, prototype support, or a quotation for your custom magnet project.